Andrew operation and maintenance Especificaciones

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Andrew Corporation
10500 West 153rd Street
Orland Park, IL U.S.A. 60462
Telephone: 708-349-3300
FAX (U.S.A.): 1-800-349-5444
Internet: http://www.andrew.com
Customer Service, 24 hours: U.S.A. • Canada • Mexico: 1-800-255-1479
U.K.: 0800 250055 • Republic of Ireland: 1 800 535358
Other Europe: +44 1592 782612
12/03
Copyright © 2003 by Andrew Corporation
Installation, Operation and Maintenance
Bulletin OM49
Type ES49( )
4.9-Meter ESA
4.9-Meter Earth Station Antenna
Revision G
Notice
The installation, maintenance, or removal of antenna systems requires qualified, experienced personnel. Andrew installa-
tion instructions have been written for such personnel. Antenna systems should be inspected by qualified personnel to
verify proper installation, maintenance and condition of equipment.
Andrew Corporation disclaims any liability or responsibility for the results of improper or unsafe installation and mainte-
nance practices.
All designs, specifications, and availabilities of products and services presented in this manual are subject to change
without notice.
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Indice de contenidos

Pagina 1 - 4.9-Meter ESA

Andrew Corporation10500 West 153rd StreetOrland Park, IL U.S.A. 60462Telephone: 708-349-3300FAX (U.S.A.): 1-800-349-5444Internet: http://www.andrew.co

Pagina 2 - Table of Contents

OverviewFoundationPreparation10Installation ProceduresThis section provides installation procedures for the 4.9-Meter Andrew Earth StationAntenna. The

Pagina 3 - Introduction

11Installation ProceduresFigure 1bFoundationPreparation

Pagina 4 - • Place or change orders

Foundation Notes12Installation Procedures1. Remove all burrs and sharp edges.2. Dimensions apply before plating.3. Interpret drawing per ANSI Y14.5M-1

Pagina 5 - How to Use This Manual

A325 TensioningStep 1Step 2Step 3Step 4Step 5Step 613During the installation process, there are several references to the A325 hardware ten-sioning pr

Pagina 6 - Getting Started

Reflector/BackStructureAssemblyStep 114Installation ProceduresUse of A325 hardware eliminates slippage between mating surfaces under high loadingcondi

Pagina 7 - Recommended

Step 2Step 315Installation ProceduresLoosely attach 302511 Ribs to 302648 Short Struts as shown in Figure 4. Note: Do notfully tighten hardware at thi

Pagina 8

Step 4Step 516Installation ProceduresWhen all 12 rib/strut sets have been loosely assembled, securely tighten all stainlesssteel shoulder bolts first,

Pagina 9

17Installation ProceduresStep 6Attach the reflector panels (with skirts) by placing them on the ribs and sliding theminward carefully guiding them unt

Pagina 10 - Installation Procedures

SubreflectorSupport BracketsStep 118Installation ProceduresAttach four 206278 lifting tabs across the second and third pairs of reflector seam holesfr

Pagina 11 - Preparation

Step 2Step 319Installation ProceduresAttach the four 302518 Subreflector Support Brackets at the 15th (outer most) reflectorpanel hole position from r

Pagina 12 - Foundation Notes

IntroductionHow to Use This ManualGetting StartedInstallationProceduresOperationPreventiveMaintenanceTable of Contents2Table of ContentsIntroduction.

Pagina 13

Rotating TubeAssemblyStep 1Step 2Step 320Installation ProceduresNote: Applicable feed installation drawings are included with each feed system.Install

Pagina 14 - Assembly

21Installation ProceduresPolarization DriveInstallationStep 1Step 2Step 3Attach the Polarization Drive Assembly as shown in Figure 11. Measure and cut

Pagina 15

22Installation ProceduresSubreflectorAssemblyStep 1Loosely attach four 302767 Subreflector Struts together with the four 302769 Apex AngleBrackets as

Pagina 16

23Installation ProceduresStep 3Install 302514 Subreflector Assembly to the 302768 Subreflector Ring Support Bracketsas shown in Figure 14. Securely ti

Pagina 17

Pedestal GroundMount AssemblyPedestalInstallationStep 1Step 224The pedestal mount is an elevation-over-azimuth mount optimized for geostationary satel

Pagina 18 - Subreflector

Step 325Refer to Figure 16. Using the 6 foot nylon choker under the stinger arm, and the 3 foot chok-er around the elevation pivot tube, lower the ped

Pagina 19

Step 4Step 526Level the pedestal plumb within ±0.5° using the leveling nuts provided.Secure pedestal with washer and nuts as shown in Figure 17.Instal

Pagina 20

Step 6(Motorized MountOnly)27Installation ProceduresRefer to Figure 17B. Attach Az/El Jack Screw Assemblies and pedestal jack arm topedestal assembly

Pagina 21

Reflector toGround MountAssemblyStep 128Installation ProceduresUsing 5/8” shackles, attach four 16 foot chokers provided to reflector lifting lugs. Li

Pagina 22

Step 229Installation ProceduresGently lower the reflector assembly into position and attach to elevation pivot lugs using 3/4”hardware as shown in Fig

Pagina 23

IntroductionLike all Andrew earth station antennas, the 4.9-Meter Earth Station Antenna provideshigh gain and exceptional pattern characteristics. The

Pagina 24

Figure 20SubreflectorInstallation andAdjustmentStep 130Installation ProceduresFailure to conform to the following alignment procedures may result in n

Pagina 25

31Installation ProceduresStep 2Step 3Step 4Step 5Reference the appropriate feed installation drawing and install the feed system assembly.Note: The fe

Pagina 26

32Installation ProceduresStep 6Step 7Step 8Recheck subreflector centering and height settings.Remove and store 206278 lifting tabs. Replace panel seam

Pagina 27 - (Motorized Mount

OverviewAcquiring ASatellite33OperationThere are several procedures that may be used to properly acquire the satellite. Andrewrecommends that a spectr

Pagina 28 - Ground Mount

Step 1Step 2Step 3Step 4Step 5Step 634The following steps provide the procedure for acquiring a satellite.Begin by obtaining the correct Az/El pointin

Pagina 29

Step 7Step 8Step 935Move the antenna in azimuth to obtain a null, then move ± in elevation to obtain a largepeak signal. If not, move the antenna in t

Pagina 30 - IMPORTANT

Step 1036With all 24 transponder signals of approximately equal amplitude appearing on thespectrum analyzer screen determine the specific antenna syst

Pagina 31

SubreflectorAdjustment37OperationAfter the satellite has been acquired and testing has taken place with the spectrum ana-lyzer, the subreflector may n

Pagina 32

OverviewGeneral CleaningElectrical Parts38Preventive MaintenanceThis section contains periodic preventive maintenance instructions for the 4.9-MeterEa

Pagina 33 - Operation

Mechanical PartsInspectionAntenna 39Clean mechanical parts by first removing dust, dirt, and other loose contaminants with ascraper, stiff brush (bris

Pagina 34

Proprietary DataInformation andAssistanceNoticeTechnicalAssistanceThe technical data contained herein is proprietary to Andrew Corporation. It is inte

Pagina 35

40• Visually inspect the feed window for dirt and the feed, feed supports, feed window,and reflector for distortion, foreign object damage and environ

Pagina 36

Preservation ofComponent PartsAluminum PartsGalvanizedSurfacesLubrication41When preserving the component parts, refer to the following paragraphs in t

Pagina 37 - Adjustment

42any protective caps and clean off each lubrication fitting prior to injecting fresh grease.The elevation and azimuth jackscrew assemblies are equipp

Pagina 38 - Preventive Maintenance

OverviewContentThe scope of this manual is intended to provide station personnel with the base installa-tion, operation, and maintenance requirements

Pagina 39 - Antenna

OverviewWarningsThe installation, operation, and maintenance of the 4.9-Meter Earth Station Antennarequires qualified and experienced personnel. Andre

Pagina 40

RecommendedToolsNOTE: Failure to follow an installation procedure could result in damage to equipmentor personal injury.Additional warnings will be di

Pagina 41

Parts VerificationReportingEquipment Loss orDamageReporting VisibleLoss or DamageReportingConcealedDamage InventoryEquipmentReceivedAndrew Corporation

Pagina 42 - Lubrication Chart

ReturningEquipmentStep 1 Step 2 Step 3 Step 4Step 5Andrew Corporation tries to ensure that all items arrive safe and in working order.Occasionally, de

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